Special Functional Coatings
Dachin SF EPOXY-100
Graphene solvent-free wear-resistant and drag reducing coating
Product Overview
A two-component, solvent-free, self-drying, high-build epoxy resin coating with abrasion resistance, composed of epoxy resin, graphene, fillers, and additives.
Key Performance
- Functions as an epoxy intermediate coat for internal/external coating of steel box girder, offering excellent protective and mechanical properties.
- Can be applied using single-component high-pressure airless spray equipment.
- Suitable for potable water tanks and pipeline linings.
- As a primer, primarily used in environments prone to wear and severe corrosion.
Physical Characteristics (at 20°C)
Color | Gray |
---|---|
Gloss | Glossy |
Density | 1.4–1.6 kg/L |
Volume Solids | 100% |
Theoretical Coverage | 5 m²/L (based on 200μm dry film) |
Surface Dry | 12 hours |
Full Cure | 7 days |
VOC | 0 g/L |
Application Guide
Application Methods | High-pressure airless spray, brush/roller for small area touch-up and pre-coating |
---|---|
Thinner | Optional |
Nozzle Pressure | 22 MPa |
Nozzle Orifice | 0.48–0.64 mm |
Pot Life
Usable time after mixing (at suitable application viscosity)
Mix Temperature | Usable Time |
---|---|
15°C | 2 hours |
20°C | 1.5 hours |
25°C | 1 hour |
Recoat Intervals
Recoat intervals for a 200μm dry film thickness
Subsequent Coating | Interval Time | 10°C | 20°C | 30°C | 40°C |
---|---|---|---|---|---|
Self-recoat | Minimum Recoat Interval | 40 hours | 16 hours | 8 hours | 5 hours |
Maximum Recoat Interval | 70 days | 30 days | 14 days | 7 days |
Safety Precautions
- Use with care. Follow safety instructions on packaging.
- Though solvent-free, avoid inhaling spray mist and skin/eye contact with wet paint. Use air-supplied respirators during spraying.
- Ensure adequate ventilation in confined spaces to maintain visibility.
- Adhere to local safety regulations for hazardous materials.
Surface Preparation
Clean with appropriate degreasers, remove oil, grease, and salt residues via high-pressure water washing. Blast to Sa2.5 standard, achieving surface roughness of 40–70μm (equivalent to Rugotest No.3, BN9a, Keane-Tator 2.0G/S, ISO 8503-2:1988, or GB/T 13288.2-2011 Intermediate (G) grade).
Application Conditions
- Use only above 5°C to ensure proper curing.
- Steel surface must be clean, dry, and 3°C above dew point to prevent condensation.
- Provide ample ventilation during application and curing in confined spaces.
Cleaning Solvents
Use general-purpose epoxy thinners. Flush spray equipment immediately after use. Empty residual material within the pot life after mixing.
Notes
Ventilation: Maintain adequate airflow during application and curing. Exothermic reaction may cause temperature rise during mixing and initial curing.
Weathering: Epoxy coatings are prone to discoloration and chalking when exposed outdoors. Avoid mechanical damage and chemical exposure in high-temperature environments.
Stirring: Thoroughly stir base material before mixing with hardener to re-disperse settled particles. Continue stirring during mixing to maintain homogeneity.
Recoat: Recoat intervals depend on environmental exposure. If exceeding maximum interval, scuff-sand surface to ensure adhesion. Clean thoroughly with appropriate cleaners and high-pressure water rinse. Critical for long-interval recoats in contaminated environments.