Anti-Corrosion Primer
Dachin Graphene 016
Epoxy graphene zinc rich coating
Main Components
Dachin Graphene 016 Epoxy Graphene Zinc-rich Paint is a two-component, low VOC, high solid, self-drying, mastic type epoxy coating. It consists of modified epoxy resin, zinc-rich powder, pure graphene, additives, and thinners.
Key Features
As a universal long-lasting primer for severe corrosive environments, Dachin Graphene 016 Epoxy Graphene Zinc-rich Paint offers the following characteristics:
- Superior anti-corrosion performance. The graphene-enhanced coating improves electrical conductivity between zinc particles, maximizing zinc utilization in the dry film. Its lamellar structure creates a labyrinth effect, effectively blocking corrosive media penetration.
- Excellent flexibility and impact resistance. The coating remains crack-free under ultra-thick film conditions even during high-low temperature cycling.
- Tolerant to low-surface-profile substrates with exceptional adhesion strength.
Primary Applications
Widely used for steel structure protection in bridges, marine engineering, petrochemical, and paper industries. Complies with JT/T 722-2023 Technical Specifications for Anti-corrosion Coatings of Highway Bridge Steel Structures and HG/T 5573-2019 Graphene Zinc-rich Coatings.
Technical Specifications
Film Color & Appearance | Dark gray, smooth finish |
---|---|
Non-volatile content by volume, % | 60±2 |
Specific Gravity, KG/L | 2.17±0.1 |
Packaging
Net Weight / Kg | Volume / L | |
---|---|---|
A | 34.72 | 14 |
B | 3.26 | 3.5 |
Total | 37.98 | 17.5 |
Basic Parameters
Mixing Ratio |
Weight Ratio A︰B = 10.6︰1 Volume Ratio A︰B = 4︰1 |
---|---|
Pot Life | 5℃: 6h | 15℃: 5h | 25℃: 4h |
Theoretical Coverage | Approx. 12㎡/L at 50μm DFT |
Recoat Intervals
Temperature | Touch Dry | Full Cure | Recommended Overcoating Interval | |
---|---|---|---|---|
Min | Max | |||
5℃ | 100 min | 12 h | 24 h | 3 months |
25℃ | 30 min | 1 h | 6 h |
*Data based on standard film thickness applied on tinplate substrates.
Application Conditions
Dachin Graphene 016 can be applied via conventional spray, airless spray, or brush/roller methods.
Curing requires temperatures above 5℃. Maximum application temperature: 40℃. Paint temperature should exceed 15℃. Surface temperature must be maintained at least 3℃ above the dew point with maximum relative humidity ≤85%. Ensure surface cleanliness/dryness and adequate ventilation in confined spaces.
Mixing: Use mechanical agitation to fully redisperse settled zinc particles before adding curing agent. Maintain continuous stirring during application. Note: Zinc sedimentation accelerates under high dilution or prolonged停工 periods—intermittent agitation is critical.
Application: Multiple passes may be required when brush/rolling to achieve target film thickness. Recoat window can be extended.
Film Build: Adjustable between 50-100μm DFT depending on service requirements. This affects coverage, drying time, and recoat intervals.
Recoating: Maximum intervals depend on exposure conditions. Beyond maximum intervals, profile the surface for intercoat adhesion. Remove zinc corrosion products (white rust) via high-pressure water cleaning and hard brushing before recoating. Consult Dachin Advanced Materials for site-specific guidance.
Coating System
Topcoat: Dachin EP 550 Epoxy Mica Iron Intermediate Coat
Recommended DFT
23±3μm (as shop primer), 60±20μm (as anti-corrosion primer)
Surface Preparation
Steel substrates must be blast-cleaned to Sa2.5 (ISO 8501-1:1988) or SSPC SP10. Surface profile: Rz 40-75μm.
Inadequate profile reduces adhesion and increases cracking risk. Excessive profile may cause incomplete coverage and pitting at peaks.
Alternative: Hand-tool cleaning to St3 if blasting unavailable. Remove all contaminants (dust, oil, etc.) prior to coating.
Application Methods
Method | Thinner | Dilution Rate | Nozzle Diameter | Spray Pressure |
Airless Spray | Dachin Thinner X17 | 0-5% | 0.43-0.53mm | 22MPa |
Conventional Spray | Dachin Thinner X17 | 0-10% | 1.8-2.2mm | 0.3-0.6MPa |
Brush/Roller | Dachin Thinner X17 | 5-10% | - | - |
*Dilution ratio by volume.