Anti-Corrosion Primer
Dachin Zinc 081
Epoxy zinc rich coating
Main Components
Two-component system: Component A contains medium molecular weight epoxy resin, zinc dust, pigments, rheological additives and solvents through dispersion grinding; Component B is amine curing agent.
Key Features
High zinc content provides exceptional corrosion protection through electrochemical action. Rapid ambient curing with excellent substrate adhesion and intercoat compatibility. Heat-resistant without compromising weldability.
Primary Applications
Widely used in bridge structures, stadiums, metallurgy, shipbuilding, and vehicle manufacturing. Ideal for steel structure corrosion protection across various industries.
Technical Specifications
Film Color & Appearance | Gray, smooth finish free from particles, pinholes or bubbles |
---|---|
Density, kg/L | 1.95±0.05 |
Adhesion (Cross-cut Test), Grade | ≤1 |
Packaging
Net Weight / kg | Volume / L | |
---|---|---|
A | 30 | 13.6 |
B | 3 | 3.3 |
Total | 33 | 16.9 |
Basic Parameters
Mixing Ratio |
By Weight: A︰B = 10︰1 By Volume: A︰B = 4.1︰1 |
---|---|
Pot Life | 6h at 5℃ | 5h at 15℃ | 4h at 25℃ |
Theoretical Coverage | Approx. 6.0㎡/L at 100μm DFT |
Recoat Intervals
Temperature | Surface Dry | Hard Dry | Recommended Overcoating Interval | |
---|---|---|---|---|
Minimum | Maximum | |||
5℃ | 120 min | 18h | 16h | 3 months |
15℃ | 90 min | 15h | 12h | |
25℃ | 60 min | 10h | 10h | |
40℃ | 30 min | 8h | 8h |
Data based on standard film thickness applied on tinplate substrate.
Application
Dachin Zinc 081 Epoxy Zinc-Rich Primer can be applied via conventional spray, airless spray, or brush. Cure requires minimum 5℃ substrate temperature (max 40℃). Maintain surface temperature ≥3℃ above dew point with RH <85%.
Ensure clean/dry substrates and proper ventilation in confined spaces. Mix components in specified ratio before use. Use within 4 hours after mixing. Keep tools clean and dry.
Zinc salts (white rust) may form on exposed surfaces. Apply Dachin EP 550 Epoxy MIO Intermediate Coat promptly as sealer to minimize rework. Indoor storage (clean environments): ≤3 months exposure; Outdoor (clean): ≤14 days; Industrial/marine: Minimize exposure time.
Remove zinc salts via sweep blasting or mechanical cleaning before overcoating. Prevent dry spray in high temperatures by proper thinning. Ensure adequate ventilation.
Coating System
Topcoat recommendation: Dachin EP 550 Epoxy MIO Intermediate Coat
Film Thickness
23±3μm (as shop primer) | 60±20μm (as anti-corrosive primer)
Surface Preparation
Steel substrates: Abrasive blast to Sa2.5 (ISO 8501-1:1988) or SSPC SP10. Profile range: Rz 40-75μm. Lower profiles risk adhesion failure; excessive peaks may cause pitting. Alternative: Power tool cleaning to St3 with oil/grease removal.
Mixing
Two-component system (Component A: Base; Component B: Curing Agent). Mechanically stir each component separately before proportioning. Mix thoroughly in correct ratio.
Application Methods
Method | Thinner | Thinning Ratio | Nozzle Size | Pressure |
Airless Spray | Dachin Thinner X17 | 0-10% | 0.4-0.5mm | 15MPa |
Conventional Spray | Dachin Thinner X17 | 0-10% | 2.0-2.5mm | 0.3-0.6MPa |
Brush/Roller | Dachin Thinner X17 | 0-3% | - | - |
Thinning ratio calculated by weight.