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Anti-Corrosion Primer

Dachin ZS 310
Alcohol soluble inorganic zinc rich coating

Main Components

Two-component system: Component A consists of alkyl silicate, ultrafine zinc dust, anti-corrosive pigments and additives; Component B serves as the base material.

Key Features

  • Zinc dust provides cathodic protection with superior anti-corrosion performance.
  • Rapid-drying film enables material handling, stacking, and topcoat application shortly after coating.
  • Excellent weldability and cutting performance.
  • Withstands temperatures up to 400°C with minimal burn-off during welding/cutting.
  • Compatible with most coating systems.

Primary Applications

Used as shop primer in steel pretreatment lines for shipyards and heavy machinery plants. Also suitable for offshore platforms, dock steel columns, bridges, and large steel structures requiring corrosion protection.

Technical Specifications

Film Color & Appearance Gray, matte
Non-volatile content by volume, % ≥35
Density, kg/L 2±0.1
Viscosity (Ford Cup #4), s ≥15

Packaging

Net Weight / kg Volume / L
A 22.5 9
B 7.5 6
Total 30 15

Basic Parameters

Mixing Ratio By Weight: A︰B = 3︰1
By Volume: A︰B = 1.5︰1
Pot Life 10h at 5℃ | 9h at 15℃ | 8h at 25℃
Theoretical Coverage Approx. 17.5㎡/L at 20μm DFT

Recoat Intervals

Temperature Surface Dry Hard Dry Recommended Overcoating Interval
Minimum Maximum
5℃ 20 min 4h 12h Unlimited
15℃ 10 min 2h 12h
25℃ 5 min 1h 12h
40℃ 5 min 0.5h 12h

Data based on standard film thickness applied on tinplate substrate.

Application

Gradually add Component B to Component A while stirring to achieve homogeneous mixture. Maintain continuous agitation during application to prevent zinc settlement. Apply at 2-50℃ with 50-95% RH. Humidify environment if RH is too low. Seal coat with epoxy mica iron oxide paint to prevent pitting corrosion.

Ensure complete curing of inorganic zinc-rich primer before topcoating. Exercise caution when opening pressurized zinc paste containers - vent gas gradually via small pinhole to prevent accidents.

Coating Compatibility

Topcoat recommendation: Dachin EP 550 Epoxy MIO Intermediate Coat. Incompatible with alkyd/polyester coatings.

Surface Preparation

Steel substrates: Remove contaminants via abrasive blasting to Sa2.5 (ISO 8501-1) with controlled roughness. Power tool cleaning to St3 for weld areas.

Mixing

Two-component system (Component A: Base; Component B: Curing Agent). Mechanically stir Component A first, then gradually incorporate Component B in specified ratio using power mixer.

Application Methods

Method Thinner Thinning Ratio Nozzle Size Pressure
Airless Spray Dachin Thinner X17 0-10% 0.4-0.5mm 20-25MPa
Conventional Spray Dachin Thinner X17 0-10% 2.0-2.5mm 0.3-0.4MPa
Brush/Roller Dachin Thinner X17 0-5% - -

Avoid dry spray. Thinning ratio calculated by weight.

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