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Anti-Corrosion Primer

Dachin SF 280
Galvanized surface special graphene coating

Main Components

A two-component, high-solids, air-drying, high-build graphene coating specifically designed for galvanized surfaces. Component A consists of low molecular weight epoxy resin, pigments/fillers, pure carbon-layered graphene, additives, and solvents. Component B is a specially modified curing agent.

Key Features

  1. Environmentally safe: Low VOC, free of heavy metals and coal tar. Non-polluting with zero substance leaching after underwater curing.
  2. Exceptional corrosion resistance: Suitable for extreme atmospheric environments, seawater, freshwater, potable water, soil burial, and chemical immersion.
  3. Graphene's lamellar structure creates a labyrinth effect, effectively blocking corrosive media penetration.
  4. Excellent flexibility and impact resistance. Maintains integrity under high-low temperature cycling without cracking, even at ultra-high film thickness.
  5. Superior mechanical properties: Adhesion strength exceeding 10MPa. Resists cracking/delamination under thermal cycling.
  6. Combined primer-topcoat functionality: Eliminates multi-coat systems with single application, reducing time and costs.
  7. Surface preparation tolerance: Accepts power tool cleaning (ST2/ST3 grades) and intact aged coatings.

Primary Applications

  • Bridges, marine engineering, petrochemical plants, and construction machinery steel structures.
  • New marine equipment: Offshore wind turbines, oil platforms, FPSOs, tension-leg platforms, jack-up rigs.
  • Marine maintenance: Steel piles, wharves, bridge piers, sluice gates, breakwaters, dams.
  • Other sectors: Oil/gas pipelines, storage tanks, chemical plants, desalination plants, waste-to-energy facilities.
  • Complies with JT/T 722-2023 (Highway Bridge Corrosion Protection) and JT/T 733-2021 (Port Machinery Coatings).

Technical Specifications

Color Beige / Light Gray
Non-volatile content by volume, % 66.7±1
Specific gravity, kg/L 1.46±0.04

Packaging Specifications

Package Weight / kg Package Volume / L
A 26.25 16.8
B 3.75 3.8
Total 30 20.6

Basic Parameters

Mixing Ratio Weight ratio A:B=7:1
Volume ratio A:B=4.4:1
Pot Life 20°C: 2h | 30°C: 1h
Theoretical Coverage ~6.6 m²/L at 100μm DFT
Recommended DFT 100-200μm

Recoating Intervals

Temperature Surface Dry Hard Dry Recommended Topcoat Interval
Minimum Maximum
10°C 4h 24h 24h 28d
20°C 1.5h 12h 12h 20d
30°C 1h 8h 8h 14d

Data based on standard film thickness applied on tinplate substrate.

Application Conditions

Dachin SF 280 Graphene Coating for Galvanized Surfaces should be applied via airless spray at temperatures above 5°C. Surface temperature must remain at least 3°C above dew point, with maximum relative humidity of 85%. Substrates must be clean and dry. Ensure ventilation in confined spaces.

Mixing: Thoroughly stir Component A with mechanical tools before mixing with Component B to redistribute any settled particles. Mixed material must be used immediately and discarded after the specified pot life. Maintain clean and dry tools before/after application.

Application: Multiple coats may be required via brush/roller to achieve specified film thickness. Recoat time may be extended.

Film Thickness: Adjustable based on application requirements, which will affect coverage rate, drying time, and recoat intervals.

Thinner: Not required.

Recoating: Recoat intervals depend on exposure conditions. If maximum interval is exceeded, profile the surface to ensure intercoat adhesion. Contaminated surfaces must be high-pressure washed and dried before recoating.

Recoating Notes: Consult manufacturer for interval adjustments under specific conditions. Surfaces must be completely clean. Remove contaminants with appropriate cleaners followed by high-pressure water rinse. Profile surfaces if exceeding maximum intervals.

Compatible Coatings

Next coats: Dachin PU 770 Acrylic Polyurethane Coating, Dachin PS 990 Polysiloxane Coating, Dachin FC 880 Fluorocarbon Coating

Recommended Coats

1 coat via airless spray or 2-3 coats via conventional spray/brush. Target DFT: 200-400μm.

Surface Preparation

Ensure surfaces are free of oil, dust, weld slag, and other contaminants before application.

Surface Treatment Cleanliness Method Roughness Expected Service Life
Minimum St2-St3 Manual/power tools (wire brushes, grinding discs) Original surface 15 years
Optimal Sa2.5 Blast cleaning 60±10μm >30 years

Mixing

This product consists of Component A (base) and Component B (curing agent). Stir each component separately with mechanical tools before precise ratio mixing. Ensure thorough blending.

Application Methods

Method Thinner Dilution Nozzle Orifice Pressure
Airless Spray Dachin Thinner X17 0% 0.45-0.58mm 12-15 MPa
Conventional Spray Dachin Thinner X17 10-15% 1.5-2.0mm 0.3-0.4 MPa
Brush/Roller Dachin Thinner X17 0-5% - -

Dilution percentage calculated by paint weight.

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