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Anti-Corrosion Primer

Dachin ZP 210
Epoxy zinc phosphate anti rust coating

Main Components

Two-component system: Component A consists of epoxy resin, anti-corrosive pigments, fillers, additives, and solvents dispersed through grinding. Component B is modified aliphatic amine curing agent.

Key Features

Hard-wearing and abrasion-resistant film with excellent adhesion, water resistance, salt spray resistance, and anti-corrosion properties.

Primary Applications

Widely used for rust prevention in vehicle manufacturing and industrial corrosion protection for steel structures.

Technical Specifications

Film Color & Appearance Gray, smooth finish
Non-volatile content by volume, % 50±1
Specific gravity, kg/L 1.36±0.04

Packaging Specifications

Package Weight / kg Package Volume / L
A 22.22 15.4
B 2.78 2.9
Total 25 18.3

Basic Parameters

Mixing Ratio Weight ratio A:B = 8:1
Volume ratio A:B = 5.3:1
Pot Life 5°C: 6h | 15°C: 5h | 25°C: 4h
Theoretical Coverage ~8.3 m²/L at 60μm dry film

Recoating Intervals

Temperature Surface Dry Hard Dry Recommended Topcoat Interval
Minimum Maximum
5°C 100 minutes 16 hours 16 hours 1 month
15°C 75 minutes 10 hours 10 hours
25°C 30 minutes 8 hours 8 hours
40°C 20 minutes 6 hours 6 hours

Data based on standard film thickness applied on tinplate substrate.

Application

Dachin ZP 210 Epoxy Zinc Phosphate Primer can be applied via conventional spray, airless spray, or brush. Curing requires temperatures ≥5°C. Maximum application temperature: 40°C. Material temperature should be ≥15°C. Surface temperature must remain ≥3°C above dew point with ≤85% RH.

Maintain clean/dry substrates. Ensure ventilation in confined spaces. Mix components A and B strictly by ratio. Prepare only required quantity. Use within 4 hours after mixing. Keep tools clean and dry.

Compatible Topcoats

Next coats: Dachin PU 770 Acrylic Polyurethane Coating, Dachin PS 990 Polysiloxane Coating, Dachin FC 880 Fluorocarbon Coating

Recommended Coats

1-2 coats via airless spray or 2-3 coats via conventional spray/brush. Target DFT: 60-100μm.

Surface Preparation

Steel substrates: Blast clean to Sa2½ (ISO 8501-1:1988) or SSPC SP10.
Surface profile requirements: Rz 40-75μm. Compare with Rugotest No.3 (min. BN N9a–N10a, Ra=6–12.5µm), Keane-Tator 2-3mil, or ISO/DIS 8503-1 Medium (G/S).

Insufficient profile reduces adhesion and increases cracking risk. Excessive profile may cause incomplete coverage and pitting.
If blasting unavailable, accept St3 grade. Remove all contaminants from steel surface.

Mixing

Two-component system (A and B). Mechanically stir each component separately before mixing at specified ratio.

Application Methods

Method Thinner Dilution Nozzle Orifice Pressure
Airless spray Dachin Thinner X17 0-5% (by weight) 0.4-0.48mm 12-15 MPa
Conventional spray Dachin Thinner X17 3-15% (by weight) 1.5-2.0mm 0.3-0.4 MPa
Brush/Roller Dachin Thinner X17 0-3% (by weight) - -
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